Profesenel Molding Sevis Saplaia bilong yu

 

 

Protech i bin kamap long 2010 na em i wanpela kampani bilong Saina we i save wokim ol plastik na ol samting bilong wokim ol samting, na i gat strongpela save long wokim ol 'high-precision tooling, injection molding, na metal stamping. Mipela i save operetim planti prodaksen fasiliti wantaim wanpela total eria bilong moa long 8,000 m2, wantaim wanpela 2,500 m2 tul fektori long Dongguan na wanpela 6,000 m2 molding na stamping fektori long Shenzhen. Mipela i gat ol gutpela CNC masin na ol sistem bilong glasim gut ol samting, na mipela i sapotim ol strongpela tolerans na gutpela kwaliti.

 

 
  • Ol koneksen Putim molding
    Nem bilong prodak:Ol Kastom Inset Molding Pats bilong Presisen Elektronik Koneksen. . Ol bikpela samting:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30 na ol narapela 'engineering thermoplastics'. .
  • Ol hap bilong 'Precision Molding' bilong 'Aerospace'
    Nem bilong prodak:Hai-Presisen Injeksen Mol bilong ol Aerospace Konekta na Ol Bikpela Indastriel Aplikesen. . Ol samting bilong prodak:Ol i wokim bilong ol 'thermoplastics' we i gat bikpela pefomens
  • Ol hap we ol i wokim long 'molded' bilong 'automotive electronic connection'
    Nem bilong prodak:Ol Kastom Molded Pats Bilong Otomotiv Elektronik Koneksen. . Save long ol samting:PA66-GF30, PA6-GF25, PA9T, LCP, ABS, PPS-GF30, ol narapela 'engineering thermoplastics' (UL94 V-0
  • Precision Insert Moulding
    Nem bilong prodak:Ol Kastom Insait Molding Solusen bilong Otomotiv Elektroniks. . Ol bikpela samting:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ol narapela 'engineered thermoplastics'. . Struksa
  • Multi-Cavity Vertical Over molding
    Nem bilong prodak:Multi-Cavity Vertical Overmolding Mold wantaim Hot Runner System. . Meteriel:Ol i wokim bilong ol plastik we i wok gut tru:PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ECT. .
 
Bilong wanem yu makim mipela
 
 
 

Setifiket bilong mipela

Ol faktori bilong mipela i gat setifiket long ISO 9001, ISO 14001, IATF 16949, na ol i kisim sapot long UL na SGS odit, na dispela i mekim na ol i bihainim ol intanesenel kwaliti na envairomen standet.

 
 

Ekspiriens Enjiniaring Tim

Enjiniaring tim bilong mipela i gat wanpela profesenel disain tim wantaim moa long 15 yia ekspiriens na bikpela pul bilong ol skil teknisen, we i save mekim ol i gat save na inovasen long olgeta projek.

 
 

Kwaliti Menesmen

Mipela i yusim ol gutpela 'quality management tools' olsem FMEA, PPAP, ECN, na SPC/CPK long wok long sekim na strongim ol wok bilong mipela, na mekim wok i kamap gutpela na ol kastoma i amamas.

 
 

OEM & ODM

Mipela i save givim ol 'flexible OEM' na ODM solusen, na sapotim ol kastoma stat long 'concept development' na 'engineering design' i go inap long 'tooling', 'production', na 'mass delivery'.

 

 

Precision Insert Moulding
 

'Insert molding' em i wanpela spesel 'precision plastic injection molding' teknik we i save putim wanpela 'preformed insert' insait long 'mold' pastaim long ol i putim 'molten plastic'. Dispela proses i larim plastik i pas wantaim inset, na kamapim wanpela, integreted komponen. 'Insert molding' i save strongim na wok gut bilong ol hap, na dispela i mekim na planti manmeri i save yusim long kain kain indastri, olsem ol kar, ol samting bilong elektronik, na ol samting bilong helt.

Samting

Ol infomesen

Nem bilong prodak

Ol Kastom Insait Molding Solusen bilong Otomotiv Elektroniks

Ol bikpela samting

PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ol narapela 'engineered thermoplastics'

Struksa bilong Mold

2-Plet, 3-Plet; Hot Rana / Kol Rana; Ol Modular Disain

Prosesing

Precision Insert Molding (Vertical & Horizontal); Advans Moldflow Analysis; CTQ Paramita Kontrol

Ol kain geit

Sabmarin (Tanel), Cashew, Pinpoint (Gutpela sapos i no gat planti samting i stap yet)

Molding Kapasiti

35 Masin: Fanuc (30-300T), Haitian (300T), Nissei Vertical (40-80T)

Mold Steel

SKD61, Viking, P20, SKH51 (Selected for wear resistance & long life >1,000,000 sut)

Ol Stendet Bilong Mold

Meusburger, Hasco, Misumi

Ol Praimeri Aplikesen

Nupela Eneji Vehikel (NEV) Elektronik, Presisen Elektronik Konekta, Sensa, ECU, Pawa Modul

Ol samting bilong balus, ol haus bilong ol medikel divais, ol sistem bilong bosim indastriel

Kwaliti Setifiket

IATF 16949:2016, ISO 9001:2015, ISO 14001:2015, ISO 13485:2016 (Medikal)

 

Ol gutpela samting bilong 'Precision Insert Molding'
 

Strongpela na strongpela

Insert molding i save bungim plastik resin wantaim ol strongpela inset long wokim ol strongpela hap. Metal inset i save givim strong, na plastik i save givim 'damping capabilities'. Dispela i kamapim wanpela prodak we inap long karim bikpela hevi na daunim hevi wantaim ol samting i stap klostu.

 

Daunim sais na hevi

Dispela teknik i helpim long daunim sais na hevi bilong ol komponen. Dispela i kamap bikos wok bilong wokim ol hap wantaim ol 'integrated inserts' i no nidim moa 'fastening elements'. Dispela i save kamapim ol hap we i no hevi tumas na i no strong tumas, na dispela i gutpela long planti wok olsem 'aerospace' na 'automotive'.

 

Taim na Kost-I wok gut

Insert molding i save daunim tru olgeta kos long rot bilong bungim ol insert stret long taim bilong molding, we i no gat nid long mekim ol narapela step bilong bungim ol samting. Dispela rot i save daunim pe bilong wok na taim bilong bungim ol samting na tu i save daunim hevi bilong ol rong.

 

Putim stretpela na wok

Dispela proses i save givim stretpela ples bilong putim ol samting insait long en, we i save mekim gutpela kwaliti i stap wankain. Dispela stretpela pasin em i bikpela samting long ol hap we i nidim strongpela tolerans na gutpela pefomens.

 

Gutpela Disain Fleksibiliti

Insert molding i save mekim wok bilong ol enjinia na ol man bilong wokim ol samting i kamap isi long rot bilong larim ol long wokim kain kain seip na disain we ol i no inap long wokim wantaim ol ain tasol.

 

Gutpela Siling na Waterproofing

'Insert molding' i save strongim 'sealing' na 'waterproofing' long rot bilong putim ol 'insert' insait long plastik. Dispela i kamapim wanpela tait sil klostu long inset, we em i bikpela samting long ol aplikesen we i no inap long kisim wara- na wara-.

 

Ol kain 'Precision Insert Molding'

 

Ol hap insait

Ol 'part inserts' em ol samting we ol i putim insait long 'mold' pastaim long taim bilong injeksen. Ol i save rausim wantaim hap we i pinis. Ol i ken wokim ol hap insait long ain o plastik. Olgeta nupela sut i save kisim nupela hap bilong en.

Ol Mold Insert

Ol i save wokim ol samting bilong putim long 'mold' long ain na ol i save pasim long 'mold'. Ol dispela inset ol i ken wokim long ol metal we i gat bikpela -konduktiviti. Dispela inap long senisim temperaja long taim bilong injeksen. Wanpela kain 'mold insert' em i 'core'. Ol i save tingim ol samting bilong 'core mold' long 'core shift analysis'.

Precision Insert Molding

 

Ol wok bilong 'Precision Insert Molding'

 

Aerospace

Ol samting we i no hevi tumas na i gat bikpela strong bilong insait, ol samting bilong bosim, na ol samting bilong putim

01

Otomotiv

Ol strongpela plastik-metal haibrid hap we i save helpim fuel efisiensi na daunim kos bilong bungim

02

Ol Medikol Divais

Ol haus na ol samting bilong katim man na ol samting bilong painimaut sik i no gat sik long en

03

Konsuma Elektroniks

Ol 'threaded inserts' na 'plug housing' we i no nidim ol 'adhesive' o 'fastener'

04

Difens

Ol strongpela banis na ol gutpela hap bilong ol ikwipmen we i redi long wok

05

 

Wok bilong stretim gut ol samting

 
 

Mold Disain
Namba wan step em long wokim 'mold'. Ol saveman bilong mipela long 'precision plastic injection molding' i save kamapim dispela 'mold' bilong inapim ol samting we ol i laikim long 'insert molding'. Ol i save mekim gut olsem ol i wokim gut dispela 'mold' long holim gut 'insert' taim ol i givim sut. Sapos yu mekim gut olsem plastik i ron gut klostu long 'insert' dispela i kamapim wanpela strongpela 'bond'.

 
 

Putim Plesmen
Bihain, mipela i go long putim plesmen. Ol man i gat save long mekim dispela wok ol i ken mekim dispela wok long han o long rot bilong yusim ol 'precision robot'. Manuel plesmen em i gutpela long ol liklik prodaksen ran, na otomatik plesmen em i gutpela long ol bikpela ran, na mekim wok i kamap wankain na spit.

 
 

Plastik Injeksen
Bihain ol i putim plastik injeksen. Ol i putim plastik we i melt i go insait long 'mold'. Em i ron nabaut long 'insert', na pulapim olgeta hul. Taim plastik i kol na kamap strong, em i kamapim strongpela bon wantaim samting ol i putim insait long en, na dispela i kamapim wanpela hap we i stap longpela taim.

 
 

Rausim hap we i gat mol
Bihain long wok bilong wokim 'mold', opereta i rausim hap we ol i wokim 'mold' long en. Dispela step i nidim gutpela wok bilong abrusim bagarap. Pasin bilong stretim gut ol samting em i bikpela samting long lukautim gutpela bilong ol 'part.connectors'.

 
 

Post-Operesen bilong Molding
Long pinis, mipela i mekim ol wok bilong 'post-molding. Dispela i inkludim katim ol narapela samting na rausim ol sap arere. Sapos i gat nid, ol i save mekim sampela wok bilong stretim hap bilong en long mekim dispela hap i luk nais gut. Inspeksen tim i save mekim sampela sekim bilong kwaliti bilong lukim olsem olgeta wan wan hap bilong plastik we ol i wokim i bihainim ol gutpela mak.

 

 

Wok Prinsipel bilong Precision Inset Molding
1

Putim Plesmen

Ol i save putim dispela metal insait long han o otomatik insait long hul bilong 'mold'.

2

Injeksen Molding

Ol i save putim 'molten thermoplastic' aninit long bikpela presa long karamapim dispela samting.

3

Kulim na Rausim

Plastik i save kamap strong klostu long samting ol i putim insait long en. Mold i op, na ol i rausim hap we i pinis.

4

Post-Procesing

Ol step olsem rausim ol 'burring', 'heat treatment', na pinisim 'surface finishing' i ken kamap long mekim ol samting i stap gutpela na i stap longpela taim.

 

 
 
Ol bikpela samting bilong tingim long Precision Insert Molding
01.

Mold Disain

Em i bikpela samting long holim ol inset long ples bilong en na mekim gutpela ron bilong plastik i stap klostu long ol.

02.

Putim ol samting

I mas sanap strong long bikpela hat na presa bilong injeksen proses.

03.

Gap Kontrol

Wanpela liklik spes namel long inset na plastik i save mekim gutpela 'bonding' na 'reliability'.

04.

Ol samting bilong wokim

Ol samting bilong makim na prosesim ol 'resin' i mas stret long ol samting na wok bilong en.

 

FAQ

 

Q: Yu ken helpim mi long wokim disain?

A: Yes, mipela inap long givim wanpela -stop sevis stat long disain i go inap long prosesim na salim.

Q: Wanem ol tred tok ol i orait long en?

A: FOB, Dua i go long Dua, EXW em ol i orait. Ol narapela tok bilong tred ol i ken toktok long en.

Q: Wanem ol rot bilong trenspot ol i save yusim?

A: Olsem ol kastoma i laikim, ol i save salim long solwara/ balus/ tren o hariap bot.

Q: Wanem em i 'lead time' bilong prodaksen?

A: Ol prodak i tok, planti taim em i save stap long 3-pela wik i go inap 10-pela wik.

Q: Yu gat minimam oda kwantiti (MOQ) bilong ol prodak?

A: Planti taim, ol i ken wokim 1PC prodak, tasol long sampela spesel prodak, olsem ol hap we ol i prinim long 3D, mipela bai gat liklik namba bilong oda, we ol i ken wanbel long en.

Mipela i gat nem olsem wanpela bilong ol bikpela kampani bilong wokim na saplaim ol samting bilong wokim ol samting long Saina. Wantaim moa long 15 yia ekspiriens, mipela i amamas long welkamim yu long baim ol gutpela 'moulding' prodak long gutpela prais long faktori bilong mipela. Yu ken toktok wantaim mipela long kisim moa ditel.

Askim wok painimaut