Ol Kastom Inset Molding Pats bilong Presisen Elektronik Koneksen
Olsem bilong yuasputim moldingman bilong wokimlong Saina, mipela i save long'high-precision custom insert moldingol i wokim stret long ol strongpela ilektronik koneksen. Mipela i bungimgutpela save long wokim ol tul, putim moldingol samting inap long kamapim, nastrongpela kwaliti kontrollong givim ol gutpela, kompleks komponen we i inapim ol stretpela standet bilong moden ilektronik indastri.
Kastom Inset Molding Kapabiliti Ovaviu
|
Samting |
Ol ditel bilong inap |
|
Nem bilong prodak |
Ol Kastom Inset Molding Pats bilong Presisen Elektronik Koneksen |
|
Ol bikpela samting |
PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30 na ol narapela 'engineering thermoplastics' |
|
Struksa bilong Mold |
2-Plet, 3-Plet; Modular Disain; Hot Runner / Cold Runner Systems |
|
Ol kain geit |
Sabmarin Geit, Cashew (Banana) Geit, Pinpoint Geit |
|
Prosesing |
Precision Insert Moulding (Metal/Plastic/Ceramic Inserts) |
|
Prodaksen Kapasiti |
35 Masin (Fanuc 30T-300T, Haitian 300T, Nissei Vertical 40T-80T); Hai-Volium Inap |
|
Ol Praimeri Aplikesen |
Otomotiv Elektroniks, Presisen Konekta, Aerospace, Medikal Divais, Indastrial Kontrol |
Gutpela wok bilong enjinia long ol bikpela koneksen
As bilong sevis bilong mipela emdisain na divelopmen bilong ol 'mold'. Mipela i no save wokim ol hap tasol; mipela i wokim ol rot bilong stretim hevi. Yusim ol 2D/3D disain na spesifikesen bilong yu, mipelatim bilong ol enjinia i gat savei givim gutpela DFM (Disain bilong Wokim) wok painimaut. Mipela i luksave long ol hevi we inap kamapbipowok bilong wokim ol tul i stat, na stretim gut:
Struksa bilong mol na geit
Rekomenim gutpela 'mold structure' (2-plet, 3-plet, 'modular') na 'gating system' (sabmarin, 'pinpoint', 'cashew') bilong mekim ol hap i stap gut na kamapim gutpela wok.
Moldflow Analysis
Simuletim proses bilong injeksen long luksave na stopim ol hevi olsem ol 'air traps', 'weld lines', 'sink marks', na 'warpage', na mekim gutpela kwaliti bilong 'mold' long namba wan taim.
Seamless Process, Stat long Konsep i go long Volium Prodaksen
Wok bung wantaim mipela long wanpela trupelawanpela -as solusen:
Disain na DFM
Wok bung wantaim long glasim disain bilong yu, edvais long makim ol samting, na gutpela ripot bilong DFM.
Moldflow Simulation
Virtual validesen bilong 'mold design' na ol 'process parameters'.
Precision Tooling
Wokim ol 'mold' yusim SKD61, Viking, P20, SKH51 bihainim ol standet bilong Meusburger/Hasco/Misumi.
Traim na sekim ol tul
Namba wan Atikel Inspeksen (FAI), dimensenel verifikesen (yusim Hexagon CMM, Nikon projekta, hait gej), na proses optimaisesen.
Pilot Run & Kwalifikesen
Low-prodaksen i ran long laspela validesen na tok orait bilong kastoma.
Bikpela Volium Prodaksen
Gutpela, wankain mas prodaksen wantaim strongpela in-kwaliti sekim bilong proses.
Tuling Rum Displei
Kwaliti Kontrol we i no save senis
Pasin bilong mekim stretpela samting i nidim gutpela tingting. Integreted QC sistem bilong mipela i mekim olgeta hap i bihainim ol 'spec':
Advans Metrology
Real-time dimensional verification yusim Hexagon Coordinate Measuring Machine (CMM), Nikon Vision Projectors (x3), Nikon Altimeter (x8), na ol narapela
Kontrol bilong ol samting na proses
Stretpela bihainim ol 'material specs' na ol 'monitored process parameters' (temperature, pressure, cycle time).
Komprehensiv Inspeksen
Ol sekim bilong ol samting i kam insait, ol wok sekim insait long-proses, na ol laspela odit i go aut (AQL sampling).
Trasebiliti na Dokumentesen
Ol i givim ful 'batch traceability' na ol gutpela inspeksen ripot.
Strongpela Prodaksen Kapasiti na Gutpela wok
Mipela i save givimspit, skel, na veliu:
35 Injeksen Molding Masin
Ol kain kain 'tonnage range' (Fanuc 30T-300T, Haitian 300T, Nissei Vertical 40T-80T) i gat ol liklik hap bilong en i go inap long ol bikpela samting.
Gutpela-Presisen Tul Rum
6-pela Sodick & Makino EDMs, 7-pela Sodick & Seibu Wire EDMs, 10-pela YT Surface Grinders, 2-pela Profile Grinders i save mekim ol 'mold' i kamap stret na i stap longpela taim (1,000,000+ sut).
China Tooling Advantage
Olsemman bilong wokim, mipela i save sevim bikpela mani na i no bagarapim kwaliti bilong en.
Kwikpela bekim
Gutpela projek menesmen i save mekim klia toktok na hariap wok.
Agile Divelopmen
Ol gutpela proses i mekimbai ol i kisim sampela 'mold' insait long 3-4 wik, prodaksen mol deliveri insait long 6-8 wik (i save senis long kompleksiti).
Ol MOQ we i save senis senis
Ol Minimum Oda Kwantiti we i stret long ol nid bilong projek bilong yu.
Prodaksen Eria Displei
Ol bikpela indastri i trastim
Ol hap bilong mipela we ol i wokim long 'precision insert' em ol bikpela samting insait long:
Nupela Eneji Vehikel Elektroniks:Ol sistem bilong bosim bateri, ol konekta bilong sasim, ol sensa, ol pawa modul.
1
Ol stretpela ilektronik koneksen:Ol hai-spid data konekta, liklik bod-i go long-bod, waia-i go long-bod, ol RF konekta.
2
Aerospace & Defense:Ol samting bilong balus, ol sistem bilong toktok, ol strongpela konekta.
3
Ol Medikol Divais:Ol samting bilong painimaut sik, ol tul bilong katim man, ol samting bilong masin we ol i ken putim insait long bodi.
4
Indastrial Otomesen na Kontrol:Ol sensa, ol PLC, ol samting bilong bosim mota, ol robotik.
5
Ol samting i kamap klia: Haus bilong ol 'automotive sensor'
Salens:Kompleks liklik haus bilong wanpela hai-temperature ensin sensa we i nidim dimensenel stebiliti (±0.02mm) na kemikel resistens.
Ansa:DFM i stretim gut disain bilong yusim LCP samting. Gutpela 'mold' we ol i wokim wantaim SKD61 'core/cavity', 'hot runner system', na ol 'cashew gates'. Moldflow analysis i bin strongim wok bilong pulimapim na daunim hevi.
Autkam:I winim wankain prodaksen long 98.5% yield reit long wanpela Fanuc 100T pres. Ol hap i winim strongpela 'thermal cycling' na 'chemical exposure' tes.
Precision Connection Partner bilong yu:
Mipela i pasim spes namel long ol kompleks ilektronik disain na gutpela, bikpela volium bilong wokim ol samting. Bilong mipelakastom mol enjiniaring, dediket prodaksen kontrol, nastrongpela kwaliti sistemmeksua olsem ol 'insert molded electronic connectors' bilong yu i wok gut tru.
Yu redi long stretim ol 'precision electronic components' bilong yu? Yu ken toktok wantaim mipela tude long kisim DFM riviu na gutpela kwot. Ekspiriens long spit, veliu, na kwaliti bilong wok patna wantaim wanpela lida Saina sos manifakta.
Hot Tag: ol koneksen insait long molding, Saina ol koneksen insait long molding ol man i wokim, ol saplaia, faktori
