Ol 'Precision Engineered Insert Molding Solutions' bilong ol 'automotive electronics'
Saina-Besed Sos bilong Hai-Kwaliti, Kost-Gutpela Kastom Inset Mold na Prodaksen – Stat long Prototaip i go long Hai-Volyum IATF 16949 Setifiket Manufaksing
Faktori Introdaksen
Protech em i wanpela profesenel kampani bilong wokim ol plastik na ol samting bilong wokim ol samting long Saina. mipela i lukluk moa long wokim ol tul we i gat gutpela 'precision', sevis bilong wokim ol 'moulding', sevis bilong wokim ol 'stamping', na ol narapela samting. Stat long taim mipela i bin kamap long 2010, mipela i bin sevim ol klaien bilong mipela long ol narapela narapela indastri long olgeta hap bilong wol wantaim ol gutpela rot bilong wokim ol samting. mipela i gat moa long 8000m2 faktori eria olgeta. Wantaim teknikel sapot bilong wanpela profesenel Enjiniaring tim, mipela i ken givim olgeta solusen long kastoma bilong mipela we i gat:
•Wokim ol gutpela tul
(Injection mold, Stamping die, Silicone rubber mold, ol hap bilong masin we i gat gutpela stretpela wok)
•Prodaksen bilong ol hap bilong molding
•Prodaksen bilong ol hap bilong stampim
•HCR/LSR Silikon Raba Prodaksen
Mipela i yusim gutpela save bilong mipela olsem wanpela kampani bilong wokim ol 'insert molding' na 'integrated molder' long Saina, na mipela i winim ol bikpela salens bilong bungim ol liklik samting bilong elektronik (ol 'terminal', 'contacts', 'sensors', 'lead frames') insait long ol strongpela, gutpela plastik haus na konekta. Mipela i save givim ol 'Insert Molding Solutions' stat long 'advanced mold engineering' i go inap long 'certified volume production' - na mipela i save mekim gutpela wok, wok gut, na kos bilong ol bikpela wok bilong wokim ol kar.
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Samting |
Ol infomesen |
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Nem bilong prodak |
Ol Kastom Insait Molding Solusen bilong Otomotiv Elektroniks |
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Ol bikpela samting |
PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ol narapela 'engineered thermoplastics' |
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Struksa bilong Mold |
2-Plet, 3-Plet; Hot Rana / Kol Rana; Ol Modular Disain |
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Prosesing |
Precision Insert Molding (Vertical & Horizontal); Advans Moldflow Analysis; CTQ Paramita Kontrol |
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Ol kain geit |
Sabmarin (Tanel), Cashew, Pinpoint (Gutpela sapos i no gat planti samting i stap yet) |
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Molding Kapasiti |
35 Masin: Fanuc (30-300T), Haitian (300T), Nissei Vertical (40-80T) |
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Mold Steel |
SKD61, Viking, P20, SKH51 (Selected for wear resistance & long life >1,000,000 sut) |
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Ol Stendet Bilong Mold |
Meusburger, Hasco, Misumi |
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Ol Praimeri Aplikesen |
Nupela Eneji Vehikel (NEV) Elektronik, Presisen Elektronik Konekta, Sensa, ECU, Pawa Modul |
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Ol samting bilong balus, ol haus bilong ol medikel divais, ol sistem bilong bosim indastriel |
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Kwaliti Setifiket |
IATF 16949:2016, ISO 9001:2015, ISO 14001:2015, ISO 13485:2016 (Medikal) |
As Prodak Ofa: Kastom Inset Moulding Solusen
Mipela i save givim wanpela sevis we i no gat hevi, na i stap stret long ol kompleks insert-molded otomotiv elektroniks komponen:
Kastom Mold Disain na Enjiniaring
Dediketed Ekspertis
Tim bilong mipela bilong ol senia 'mold designers' (15+ krismas avg. ekspiriens) i save long ol kompleksputim ol tul bilong wokim ol samtingbilong ol samting bilong elektronik. Mipela i save lukautim tupelaol gutpela metal inset (stamping dai)naplastik injeksen mololsem wanpela integreted sistem.
Kastoma-Sentrik Divelopmen
Mipela i wok stret long yu2D droing & 3D model (STEP, IGES, Parasolid). Wok bilong mipela i gat:
DFM (Disain bilong wokim ol samting) Analisis
Painimaut hariap na stretim ol hevi we inap kamap long sait bilong wokim ol samting, wokim ol samting, o bungim ol samtingbipowok bilong wokim ol tul i stat. I daunim hevi na kos.
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Advans Moldflow Simulation
Em i save toksave long ol 'filling patterns', ol 'weld lines', ol 'air traps', 'shrinkage', 'warpage', na ol hevi we inap kamap long ol 'insert'. Em i save stretim gut ples bilong geit, kol, na ol samting bilong proses. Risal: I daunim ol hevi bilong traim-na-asua na i mekim gutpela disain bilong ol 'mold'.
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Wok bung wantaim long makim ol samting na straksa
Mipela i kamapim planti projek yusimol 'engineering resins' (PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30)wantaimol straksa bilong mol (2-plet/3-plet, hot rana/kol rana, ol modular disain)bihainim wok bilong hap, volium, kain inset, na ol mak bilong kos. Mipela i makimkain geit (sabmarin, kashu, pinpoint)bilong luk nais na i no gat planti hevi.
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Precision 3D/2D Design & Detailing
Yusim 'state-of-the-art CAD/CAM sofwet (olsem, UG NX, ProE, SolidWorks) long wokim ol ful ditel mold disain we i bungimMeusburger, Hasco, o Misumi standet.
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Strongpela Konstraksen
Ol i wokim ol 'mould' long ol 'steel' we i no inap long bagarap (SKD61, Viking, P20, SKH51) bilong1,000,000+ sut laipinsait long ol ples we i gat planti wok long kamapim ol kar.
Wokflo bilong mipela
Integreted High-Precision Molding Capability
Dediket Inset Molding Prodaksen
Ol masin bilong wokim 'injection molding' we ol i wokim stret long putim na 'moulding' wantaim ol 'precision insert'.
Ol ikwipmen ranj na fleksibiliti
● Fanuc Electric (30T - 150T) - Em i gutpela long ol liklik, hai-presisen konekta.
● Haitian (300T) - I save lukautim ol bikpela haus o ol tul we i gat planti hul.
● Nissei Vertical (40T - 80T) - Spesel long wokim ol kompleks vertikal insert molding.
Proses Kontrol
Strongpela kontrol bilong ol paramita (tempereja, presa, spit, taim) i mekim gutpela kwaliti bilong ol hap i stap wankain na i lukautim ol sensitif ilektronik inset. Ol otomatik o semi-otomatik inset loding sistem i save mekim wok i kamap stret na i ken kamap gen.
Prodaksen Eria Displei
Kwaliti Kontrol we i no save senis (As bilong ol otomotiv elektroniks)
IATF 16949 Setifiket Proses:As kwaliti menesmen sistem bilong mipela i kamap bihainim ol strongpela lo bilong otomotiv indastri.
Komprehensif Inspeksen Rejim:
◇ Incoming QC (IQC):Gutpela sekim bilong ol metal inset, ol resin (setifiket verifikasen), na ol komponen bilong mol.
◇ In-Process QC (IPQC):Real-monitoring bilong ol bikpela samting (Cpk/Ppk tracking), lukluk long ai, na sekim ples bilong putim ol samting insait long en. SPC implementesen bilong ol ki mak.
◇ Namba Wan Atikel Inspeksen (FAI):Ful dimensenel na wok validesen egensim CAD data na ol droing bilong kastoma yusim ol gutpela ikwipmen.
◇ Outgoing QC (OQC):Laspela odit we i gat ol bikpela samting, sekim long ai, tes bilong lektrikel kontinuiti (olsem ol i nidim), na integriti bilong paket.
Tuling Rum Displei
Prodak Inspeksen Lab
Pinis-long-Pinis Sapot bilong Wokim Samting
Prototaip i go long Prodaksen
Seamless transisen longsempel mol (2-3 wik tipikel lid taim)longbikpela volium prodaksen mol (6-8 wik tipikel lid taim).
Ol traim na skelim ol tul
Ol i givim olgeta 'mold tryouts', 'process optimation', na 'dimensional validation reports' (FAIR/PPAP sapot).
Volium Prodaksen na Fleksibiliti
Em inap long sapotim tupela 'low MOQ' pailot ran na bikpela volium sastenebel prodaksen. Bikpela samtingMOQ gutpela samtingbikos long wok bilong wokim ol samting insait long haus.
Ol narakain gutpela samting bilong mipela long resis
Tru Sos Manufakta
Rausim ol mak bilong ol namelman. StretGutpela prais bilong ol tul bilong Sainana i no bagarapim kwaliti.
Integreted Solusen Provaida
Wanpela-sos risponsibiliti bilongstampim ol inset, disain/bildim mol, na insert molding prodaksen. I mekim saplai sen bilong yu i kamap isi.
Spit na bekim
Sotpela sempel mol (2-3 wik) na prodaksen mol (3-5wik) lid taim. Gutpela projek menesmen i save mekim klia toktok na stretim hevi hariap.
Enjiniaring-Led Aproj
DFM, Moldflow, na ekspiriens bilong han-on i save stopim ol hevi we i save kostim bikpela mani. Mipela i poroman long stretim disain bilong yu.
Gutpela Kwaliti Infrastraksa
ISO9001&IATF 16949 setifiket proses na ol edvans metroloji garanti pat i bihainim ol strongpela otomotiv tolerans na reliabiliti standet.
Fleksibel Prodaksen
Akomodetim ol projek stat long prototaip (liklik MOQ) i go long bikpela-volium ran gut.
Aplikesen Spotlait: Otomotiv Elektroniks
Salens
Gutpela Overmolding ol 'fragile copper alloy terminals/sensors' insait long ol kompleks, hat-haus we i nidim UL94 V-0 'flammability ratings' na 'dimensional stability' aninit long ol 'hood temperature'.
Rot bilong mipela
Disainim wanpelahot-rana, 3-plet molyusimSKD61 as ainbilong wanpelaPBThaus bilong konekta.Moldflow analysisstretim ples bilong geit long stopim 'insert deflection'.Ol 'Vertical Nissei press'i mekim gutpela insert loding. Mi winim±0.02mm 'critical bore tolerances'nazero inset deformationlong 500k+ volium prodaksen bilong wanpela global Tier 1 saplaia. PPAP Level 3 i kisim tok orait
Bilong wanem yu mas wok bung wantaim Protech long wok bilong yu long wokim ol samting insait long kar?
Mipela i bungimMeusburger/Hasco/Misumiol standet bilong disain bilong mol wantaimtop-claseestretpela masin (Sodick, Makino,FanucNissei)naspit, kost-ifektiv Sainatulwokim samting. Bilong mipelasaveman bilong wokim ol samting insait long 'insert'naol samting we i stap stretmekim gut olsem yu kisim wanpelahai-kwaliti, gutpela, na gutpela prais solusen– i kamap hariap.
Yu redi long stretim gut wok bilong yu long wokim ol samting bilong ka?
Toktok wantaim enjiniaring tim bilong mipela tude long kisim wanpela konfidensiel konsaltesen na DFM riviu bilong neks insert molded komponen bilong yu. Larim mipela i soim olsem wanem save bilong mipela i helpim yu long winim ol narapela.
Protek- Precision Insert Molding Solutions. Ol i wokim bilong mekim gutpela wok long ol kar.
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